Preparing classic trousers with cut-on waistband for fitting #F04

In the following step-by-step instructions, I’ll explain how I prepare a pair of classic trousers with a cut-on waistband for fitting. I will also explain how to prepare the hem if you have opted for a turn-up hem in the configuration.

Even with made-to-measure trousers, it is highly recommended that you try them on before finishing them. Customers are even ordered to come to the tailor for a fitting before they can pick up their finished garment later. Our patterns deliberately include wider seam allowances so that you can adjust them if necessary. It is important that the waistband facing is sewn on when trying on the trousers. This is the only way to give the trousers the necessary stability at the top edge and prevent them from widening when you try them on. As the trousers will be taken apart again after the fitting, I will sew the pieces together with a large machine stitch and barely lock them. However, you can also baste the seams by hand, which is particularly recommended for delicate fabrics. I wish you every success!

1. This is required:

Preparing trousers with a cut waistband for fitting - what you need
Required pattern pieces and accessories

Pattern pieces made from main fabric:

  • back pieces (HH) – 1 pair; the darts are already incorporated
  • front pieses (VH)- 1 pair; the area for the pocket (wing pocket) is still cut for fitting.
  • back waistband facing (BB HH) – 1 pair
  • front waistband facing (BB VH) – 1 pair

Pattern pieces from interlining:

  • Front waistband facing (EBB VH) – 1 pair
  • back waistband facing (EBB HH) – 1 pair

Paper pattern pieces:

  • back (HH)
  • front (VH)
  • front waistband facing (BB VH)
  • back waistband facing (BB HH)
  • if necessary, the template for the back pocket position (P-TZ HH)
  • if necessary, the template for the hem turn-up (P-ZH)

Tools and aids:

  • bias tape to secure the binding edge, e.g. Vlieseline T12
  • pins or clips
  • scissors
  • chalk or marker pen
  • basting thread and sewing needle if necessary

2. prepare the cut-on waistband facings

Here I am anticipating the instructions for sewing the waistband. This will save you a few work steps later on.

Prepare trousers with cut waistband for fitting - iron on interlining
The interlining is ironed onto the waistband covers.

If you have not already done this when preparing the pattern pieces, first iron the interfacing onto the wrong side of the waistband facing.

Prepare trousers with cut waistband for fitting - fix the top edge of the waistband
The top edge of the waistband covers is fixed with shaped tape.

To prevent the top edge from stretching, I fix it with a bias tape, e.g. Vlieseline T12. This is easy to shape and provides additional support thanks to the thread reinforcement.

I place the tape so that the thread reinforcement is about 9 mm from the top edge – so I can sew right next to it later.

Preparing trousers with cut waistband for fitting - comparison of pattern pieces
The pattern pieces are compared with the pattern pieces.

I then check that the pattern pieces have not shrunk due to ironing. At the same time, I check how much seam allowance is allowed for the side seam.

Prepare the trousers with cut waistband for fitting - Sew the side seam of the waistband covers
The waistband facing pieces are sewn together at the side seams.

Now the back and front waistband pieces are joined at the side seam. To do this, I lay them right sides together at the side edge and pin them together.

Prepare trousers with cut waistband for fitting - connected facing pieces
The connected document parts.

Then I sew them together with the longest possible stitch length and the intended seam width.

3. iron the back of the trousers into shape

First I iron the back trousers into shape. I have already finished the outer edges (except for the hem) with the overlock machine. You can do this at this point or later when the leg seams are closed. This is pointed out again in the corresponding instructions.

The back trouser parts are placed right sides together. I mark the knee height with a chalk line.

The picture shows how the back trousers are ironed for the fitting of the trousers.
The hind trousers are stretched above the knee.

Then I place the iron on the inner leg seam in front of the knee and stretch the upper part.

The inner leg seam may be approx. 10 mm longer.

The picture shows how the hind trousers are ironed shorter.
The hind trousers are ironed shorter.

I try to iron the width slightly towards the middle of the leg below the hips. This is the place where the expanse likes to accumulate. This “short ironing” works best with woolen fabrics.

Repeat this a few times.

The picture shows how the side seam is ironed.
Press from the side seam.

Then I lay the trousers straight again in the grainline and iron them smooth from the side seam.

I then turn the pieces over and iron the same from the other side.

4. prepare the hem for trying on the trousers

The picture shows how the hem length is marked for trying on the trousers.
The hem length is marked.

If you have opted for a normal turned-in hem, mark the hem length specified in the pattern on the right side of the fabric parallel to the hem edge. To try on the trousers, the hem is folded inwards at this line and pinned.

The picture shows how the hem turn-up is marked for trying on the trousers.
The template is applied flush.

With a hem turn-up, the part that is folded inwards is very wide. The processing therefore differs from that of a normal hem. I place the template for the hem turn-up (P-H) flush with the hem edge.

The picture shows how the inner hem edge is marked.
The inner hem edge is marked.

Then I transfer the marking for the inner hem edge to the right side of the fabric.

The picture shows how the hem turn-up is marked.
The marking is continued.

For the other side, I turn the template over and mark the inner hem edge there too.

The picture shows how the hem turn-up is turned inwards for trying on the trousers.
The hem is turned inwards.

At the marking, I fold the lower part of the trouser leg inwards.

The picture shows how the hem turn-up is stitched.
The folded hem is basted.

I attach the hem with a few large stitches. I put the ruler under the basting seam so that I don’t poke my ironing board.

I repeat these steps – marking, folding over, basting – with the other three pattern pieces of the front and back trousers.

5. close the leg seams

The picture shows how the front and back trousers are placed on top of each other.
The front and back trousers are placed on top of each other.

Now I close the inner and outer leg seams. To do this, I lay the front trousers in front of me with the right side facing up. Then place the back trousers right sides together on the front trousers.

The picture shows how the outer leg seams are pinned together.
The outer leg seams are pinned.

Pin the outer leg edges flush with each other.

Pay attention to the notches at knee height and in the pocket area if necessary.

The picture shows where the seam allowances are visible in the pattern.
The seam allowances result from the pattern.

You can see from the pattern piece how wide the respective seam allowances are.

The picture shows how to mark the seam allowance.
The width of the seam allowance is marked.

At the upper end of the inside leg seam, I mark the width of the seam allowance on the back trousers.

The picture shows how to pin the inner leg seam.
The edges of the pattern pieces meet at the marking.

In this position, I secure the upper end of the inner leg seam with a clip or pin. The front and back trousers meet exactly at the marking in the crotch curve.

The picture shows the pinned inside leg seam.
The inside leg seam is pinned.

Then I pin the remaining section of the inner leg seam together. Here, too, I make sure that the notches meet at knee height.

The picture shows the leg seams tacked for trying on the trousers.
Both seams are tacked.

I baste both seams with a straight stitch with a long stitch length or by hand. Make sure to sew with the seam allowances indicated in the pattern.

6. mark the pocket position on the back of the trousers

Prepare trousers with cut waistband for fitting - mark rear pocket position
The rear pocket position is marked.

A template is provided for the position of the back trouser pocket. Here you can see the template for welt pockets. The procedure is identical for all pocket variants.

Prepare trousers with cut waistband for fitting - mark rear pocket position
The rear pocket position is marked.

I place them flush against the center back and the top edge of the back trousers.

Prepare trousers with cut waistband for fitting - place template flush
The template is placed flush against the top edge and the inseam.

Then I mark the position of the pocket with tailor’s chalk.

Prepare trousers with cut waistband for fitting - Mark the piped pockets
Marking for piped pockets

If you make these markings when you try on the trousers, you will get an idea of where the pockets will be later. If you don’t like the position so much, you can still make changes.

7. sew on the waistband facings

Prepare trousers with cut waistband for fitting - Place waistband covers over the trouser parts
The waistband covers are placed over the trouser parts.

First, I lay the two trouser legs in front of me so that the front pants are lying on the table with the wrong side of the fabric facing down and the front centers facing each other. Then I place the waistband facings on top, also with the wrong side of the fabric facing down and the front centers facing each other.

Prepare trousers with cut waistband for fitting - mark the center front
The front center is marked.

I use the corresponding pattern pieces to measure the exact distance to the edge.

Prepare trousers with cut waistband for fitting - mark the center front of the trousers
The center front is marked on the trousers.

Then I mark the center front on all pieces.

As I have worked a knee lining into the front trouser pieces, the side with the fly overlap is already cut back and the distances between the edge and the center front differ on the left and right sides.

Prepare trousers with cut waistband for fitting - marked pattern pieces
The marked pattern pieces

Finally, I mark the end of the slit at the front centers.

Prepare trousers with cut waistband for fitting - attach waistband facing
The waistband covers are pinned to the trousers.

Now pin the waistband facings to the trouser panels, right sides together and flush at the top edges.

Prepare trousers with cut waistband for fitting - place side seams on top of each other
The side seams meet exactly.

Make sure that the side seams meet exactly. Place the seam allowances from the waistband facing to the front and those of the trouser legs to the back so that the areas are not too thick.

Prepare the trousers with the cut waistband for fitting - the center front and center back meet
Center front and center back meet

The center front and center back of the waistband and trousers also meet exactly.

Prepare trousers with cut waistband for fitting - pinned waistband covers
The waistband covers are pinned.

This is what the prepared trousers look like and the waistband facings can be sewn on.

Prepare trousers with cut waistband for fitting - Sew on waistband covers
The waistband covers are sewn on.

I sew the top edge together with a 1 cm seam allowance and a long stitch length.

Prepare trousers with cut waistband for fitting - sewn-on waistband lining
Sewn-on waistband cover

This is what it looks like when the waistband facing has been pinned to the trouser leg.

Prepare trousers with cut waistband for fitting - turn the waistband facing inwards
The waistband is turned inside out.

The waistband is turned inside out. This will give you a first impression of what the trousers will look like later.

Prepare trousers with cut waistband for fitting - Tack waistband facing in place
The waistband documents are stapled.

To prevent the cut-on waistband from slipping during the fitting, I pin it in place with a large hand stitch.

8. basting the crotch and seat seam

The two trouser legs can now be joined together.

Prepare trousers with cut waistband for fitting - mark seat seam
The course of the seat seam is marked.

I mark the width of the seam allowance in the center back on the wrong side of the right trouser leg. You can tell the exact width by the notch at the waist edge. You can also measure in the pattern piece.

Prepare trousers with cut waistband for fitting - seat seam course
The seam pattern is drawn on the right trouser leg.

Then I transfer the snap to the lower crotch curve.

The course of the seat seam is determined by joining the two markings on the back trousers. With classic trousers, the seam width is usually wider towards the upper waistband edge so that adjustments can be made later if necessary.

I mark the fly end on the front trousers. The seam allowance is the same width between the two notches on the back trousers and the fly end. You can find the exact measurements in the pattern.

Prepare trousers with cut waistband for fitting - turn trouser leg inside out
The left trouser leg is turned inside out.

Then place the two trouser legs inside each other, right sides facing.

To do this, first turn the left trouser leg over so that the right side is visible on the outside.

Prepare trousers with cut waistband for fitting - slide left trouser leg into right trouser leg
The left trouser leg is pushed into the right one.

Then slide the turned left leg into the right trouser leg (on which you have marked the seam line in the crotch beforehand).

Prepare trousers with cut waistband for fitting - leg seams meet
The inner leg seams meet exactly.

Make sure that the inner leg seams meet exactly in the crotch curve before you pin them.

Prepare trousers with cut waistband for fitting - pin seat seam
The seat seam is pinned.

I lay the back trousers flush on top of each other at the seat seam and pin them together starting from the waistband edge.

Prepare trousers with cut waistband for fitting - pin inseam
The trouser parts lie flush on top of each other.

At the front, I also make sure that the pieces are flush at the crotch curve and that the center front fits exactly on top of each other.

Prepare trousers with cut waistband for fitting - slit marking
The slot marking.

I pin the front trouser parts together until just above the marking for the fly end.

Prepare trousers with cut waistband for fitting - Sew seat and inseam
The seat and crotch seams are sewn.

Now I sew from the waistband edge at the center back to the fly end on the front trousers using a large machine stitch. Alternatively, you can also baste the seam with a hand stitch.

Prepare trousers with cut waistband for fitting - baste front edge
The edge is stapled.

Then I turn the trousers so that the right side of the fabric is on the outside and baste the edge on the right front piece at the center front to the inside.

9. trying on the trousers

Prepare trousers with cut waistband for fitting - trousers prepared for fitting
The trousers are ready to try on.

The pants are ready to try on for the first time!

Make sure that the center front lies exactly on top of each other and pin it to the edge of the waistband with a safety pin or clip.

Preparing trousers with cut waistband for fitting - views
Side, front and rear view of the pants

Here are a few tips on what to consider when trying on:

  • To get an impression of how the trousers fit, I recommend taking photos that include at least the three perspectives in the picture above. You should take the photos as straight as possible – i.e. not at an angle from above or below.
Prepare trousers with cut waistband for fitting - compare measurements
Check side length and waistband circumference
  • Make sure that the cut-on waistband is at the right height. As there is still no button to close the pants properly, they can easily be pulled up a little too high or too low. To check this, you can measure the side length from the floor to the top edge of the waistband (see marking) and compare it with the side length you entered in the configurator.
  • If the waistband ist at the right height but is still too tight or too wide, compare the measurement you entered when configuring with the circumference measurement at the point where your waistband now ist.
  • If the trousers seem a little too wide at the hips, remember that pockets are still being worked in. Depending on the thickness of the fabric, they also need a little space. It is best to try the trousers on again briefly before sewing the waistband on the inside.
  • The tighter the fit you have chosen and the less stretchy your fabric is, the more likely it is that the trousers will wrinkle at the back of the legs. This is because they have an “extra length” at the back, which you need so that you can sit down comfortably.
  • Wrinkles sometimes look worse in photos than they actually are. Be sure to take another look in the mirror to see what it really looks like.

If you still have problems with the fit, please send me an e-mail with pictures of how the trousers look when worn (see above). I will then try to help you with the adjustments. This works much better at this point than at a later date.

10. transfer changes and undo seams

The picture shows how the seams are unraveled.
The tacking seams are unraveled.

When you have finished trying on the trousers and have made any adjustments to the pattern, all the seams can be undone. Please note: the basting seams of the waistband and pleats are not removed.

If you have opted for closed pleats, you will find the next steps here.

11. cut the pocket opening of the front trousers to size

If the trousers have front wing pockets (not welt or seam pockets), these must now be cut to size.

The picture shows how to cut away the pocket opening on the pattern.
The pocket opening is cut away.

First, I cut away the pocket opening on the paper pattern according to the marking.

The picture shows how the pocket opening is transferred.
The pocket opening is drawn in.

Then I place the pattern piece on the front trousers and mark the pocket opening on the right side of the fabric.

If you have unlined front trousers, you can now cut away the pocket opening. Repeat the steps for the second front trousers before continuing with the next step (see links below).

The picture shows the marked pocket opening.
The pocket opening is secured.

On the lined front trousers, I first secure the pocket opening before cutting off the excess fabric.

Secure pocket opening and trimming for wing pocket
Secure pocket opening and trimming for wing pocket

To do this, I sew through both layers of fabric just next to the marking. I can then cut away the pocket opening at the marking. I repeat these steps for the second front trousers.

Secure the pocket opening on the pocket bag and slip
Secure the pocket opening on the pocket bag and slip

In the case of lined trousers with pockets, reinforcing the edge on the lining of the front trousers would not work well. Therefore, the pocket opening is reinforced on the facing of the upper pocket bag on the left side of the fabric, as shown in the picture on the left.

If you sew the upper pocket bag without a facing, the pocket bag itself will be reinforced (right picture).

Here you will find the links to the next steps. Select the link that belongs to the pocket shape you have chosen.

If you don’t want pockets on the back trousers, continue here:

If you’re not quite ready yet and perhaps want to start at the beginning, you’ll find some links here: